The Race to the Underside: LED Bulbs And DFM
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작성자 Nicole 작성일25-09-13 17:14 조회2회 댓글0건관련링크
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The dropping cost of LED bulbs is accelerating. We examine a few brands to see how they're approaching design and EcoLight home lighting decrease cost manufacturing. You've in all probability noticed LED bulbs situated next to the incandescent and compact fluorescent (CFL) bulbs at your native hardware store. I spend manner too much time in these aisles. That is capitalism at its most interesting! I discover the battle of latest tech, sensible manufacturing, and EcoLight massive demand intriguing. I've switched virtually all the lights in our EcoLight home lighting over to LED partly due to the (small) vitality savings, however largely because I'm lazy: A 22-12 months lifetime means I don't should climb a ladder for some time. After i purchased my LED bulbs a few years in the past they have been round $15 a pop. As with most all tech, I've watch the worth drop over time. In this case, EcoLight smart bulbs LED bulbs in my local House Depot (Philips 60W) are hovering around $10.
On a latest visit to the lighting aisle I was taken off guard when a pack of two 60W bulbs by Philips had been selling for $5 ($2.50 every!). This isn't just a drop in value, this is an all out value war between some heavy hitters. Complicated me was the fact that proper subsequent to these 60W bulbs for $2.50 had been 60W bulbs for EcoLight products $10 from the identical producer. Upon nearer inspection I noticed something odd. These decrease price LEDs had a display life of 10 years as opposed to 22. Ok, so that they shaved some value by shortening the life span of the bulb. Neat marketing trick but the engineer in me wished to understand how. Nothing too loopy. Each bulb claimed to be 800 lumen at numerous power consumption levels (8.5W to 9.5W). And i only observed this now however the cheap bulbs are non-dimmable. Exhausting to see in the above image however the bulb in the center (low cost Philips) is barely shorter than the dearer Philips bulb.
The TCP is about a centimeter taller. This has little effect on lighting but millimeters of supplies will start to matter. I did a fast preliminary check to see how the bulbs carried out. 13.2W). Perhaps the precise LEDs devour 9.5W and the ballast (the thing changing AC to DC) consumes the remaining. This would be a super-sneaky advertising ploy, EcoLight home lighting as I assumed the rating on the skin of the packaging was the general power consumption of the bulb. All three bulbs had opaque plastic higher bodies. The expensive Philips bulb got here apart with some sturdy twisting. Beneath was a neat plastic diffuser. Under the diffuser was a mixture of small and enormous LEDs. Not what I would have expected - 14 big LEDs, 6 small. A, EcoLight home lighting as nicely as the date code: 2014-10-14, a delta of 7 months from when i bought the bulb. The date is probably in relation to design version and never manufacture date.
With fairly a bit of prying power, EcoLight the metallic LED PCB comes off the metal base heatsink. This was to be expected; there was good thermal grease sandwiched between the PCB and the heatsink. Some further prying and we will see the ballast beneath. I acquired a bit forceful with a hacksaw so ignore the hack marks for the second. The metal base is threaded onto the plastic base and then spot crimped to the plastic (you may see the multiple dots or EcoLight home lighting dimples across the metallic base). That is the primary clue that Philips is working on simplifying the manufacturing course of. Furthermore, EcoLight smart bulbs the two exposed wires in the image should not soldered to the bottom, they're compressed to it, moreover simplifying the assembly process. The ballast! Plenty of caps, an inline fuse, transformer, inductor, and some transistors. C1, C2 and EcoLight home lighting C3 are metalized polyester movie capacitors. Right here is the rear side of the ballast.
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